R Nagarajan

Cavitation erosion is predominant in pipelines for liquid transportation, causing damage to pipe wall, impeller and their accessories. The present study is focused on development of cavitation -wear resistant nano-ceramic particle-reinforced polymer matrix material; and on study of its feasibility to be used as lining material in hydraulic transportation. The polymer/nano composite is fabricated using power ultrasound in all three process steps: synthesis of nano-dimensional particles of white fused alumina (WFA) from micron size particles, optimized blending and finally reinforcement into poly methyl methacrylate (PMMA) matrix. The effect of ultrasonic parameters on nanocomposite/ virgin polymers (like polyethylene and polypropylene) is studied by measuring mass loss of the materials and suspension turbidity during exposure time. At low frequency (20-60 kHz), cavitation intensity is predominant; this effect is utilized for fabricating sub-micron particles, and for performing accelerated cavitation erosion tests. At high frequency, acoustic streaming is predominant; this effect is utilized for blending and reinforcing of the nano ceramic particles into polymer matrix. The size and quantity of the particles generated by cavitation erosion was analyzed by Laser Particle Size Analyzer (20 nm-1400 micron range). The nano-composite coupons were analyzed before and after the ultrasonic erosion test using SEM. It is concluded that lowfrequency sonication is a viable option for cavitaton erosion testing of ceramic/polymer composites.

Cavitation erosion is predominant in pipelines for liquid transportation, causing damage to pipe wall, impeller and their accessories. The present study is focused on development of cavitation -wear resistant nano-ceramic particle-reinforced polymer matrix material; and on study of its feasibility to be used as lining material in hydraulic transportation. The polymer/nano composite is fabricated using power ultrasound in all three process steps: synthesis of nano-dimensional particles of white fused alumina (WFA) from micron size particles, optimized blending and finally reinforcement into poly methyl methacrylate (PMMA) matrix. The effect of ultrasonic parameters on nano-composite/ virgin polymers (like polyethylene and polypropylene) is studied by measuring mass loss of the materials and suspension turbidity during exposure time. At low frequency (20-60 kHz), cavitation intensity is predominant; this effect is utilized for fabricating sub-micron particles, and for performing accelerated cavitation erosion tests. At high frequency, acoustic streaming is predominant; this effect is utilized for blending and reinforcing of the nano ceramic particles into polymer matrix. The size and quantity of the particles generated by cavitation erosion was analyzed by Laser Particle Size Analyzer (20 nm-1400 micron range). The nano-composite coupons were analyzed before and after the ultrasonic erosion test using SEM. It is concluded that low-frequency sonication is a viable option for cavitaton erosion testing of ceramic/polymer composites.

This paper investigates the accelerated mixing of hot and cold liquid layers in storage tanks of different physical dimensions by the application of high-frequency, high-intensity pulsed ultrasound. In pulsed operation, the ultrasonic field is switched on for a few seconds and then switched off. This cycle is repeated several times. Pulsed mixing of hot and cold water due to ultrasonics was measured in this study. Acoustic streaming and cavitation phenomena associated with the ultrasonic field can induce enhanced mixing in the storage containers leading to de-stratification of liquid. The experimental results indicate that dual frequency operation, which combines one high-frequency mode with one low-frequency mode, is optimal in enhancing mixing compared to other frequencies. Mixing efficiency increases with cavitation intensity and the introduction of acoustic streaming augments it further. The experimental result indicates that as the height of the cylinder increases, the mixing time also increases. The ultrasonic mixing times obtained for different frequencies indicate that as the frequency increases, the time required to reach the steady state temperature also increases, due to decrease in cavitation intensity. © 2008 The Institution of Chemical Engineers.

Deposition of fly ash particles onto heat-transfer surfaces is often one of the reasons for unscheduled shut-downs of coal-fired boilers. Fouling deposits encountered in convective sections of a boiler are characterized by arrival of ash particles in solidified (solid) state. Fouling is most frequently caused by condensation and chemical reaction of alkali vapors with the deposited ash particles creating a wet surface conducive to collect impacting ash particles. Hence, the amount of alkali elements present in coals, which, in turn, is available in the flue gas as condensable vapors, determines the formation and growth of fouling deposits. In this context, removal of alkali elements becomes vital when inferior coals having high-ash content are utilized for power generation. With the concept of reducing alkali elements present in a coal entering the combustor, whereby the fouling deposits can either be minimized or be weakened due to absence of alkali gluing effect, the ultrasonic leaching of alkali elements from coals is investigated in this study. Ultrasonic water-washing and chemical-washing, in comparison with agitation, are studied in order to estimate the intensification of the alkali removal process by sonication.