Raghuram Chetty

In this study, a non-precious metal-based electrocatalyst consisting of nitrogen-doped iron-coated reduced graphene oxide (FeNG) on carbon xerogel towards oxygen reduction reaction (ORR) in alkaline media is reported. Herein, we describe a facile three-step synthesis route towards enhanced ORR activity. The effect of pyrolysis temperature and the resulting structural variations of the designated catalyst towards ORR were investigated. The as-synthesized carbon xerogel samples were reduced (rCX) and then pyrolyzed at different temperatures, viz., 700, 900, and 1100 °C, followed by the incorporation of FeNG, and their performance towards ORR was studied. The resultant rCXFeNG (reduced carbon xerogel-iron-nitrogen-doped graphene) catalyst pyrolyzed at an optimum temperature of 1100 °C (rCXFeNG-1100) showed enhanced electrocatalytic performance towards ORR and exhibited an onset potential of 0.84 V vs. RHE (reversible hydrogen electrode). Besides, it is remarkable that rCXFeNG-1100 delivers a limiting current density of 5.55 mA cm−2, which is fairly equivalent to that of the commercial Pt/C electrocatalyst. It is noteworthy that the rCXFeNG-1100 electrocatalyst showed a four-electron transfer pathway for ORR and showed better stability and improved durability outperforming the commercial Pt/C electrocatalyst. The present study opens up a promising approach for the design and fabrication of cost-effective non-precious ORR electrocatalysts for alkaline polymer electrolyte fuel cells.

Fuel cells are a key enabling technology for the future economy, thereby providing power to portable, stationary, and transportation applications, which can be considered an important con-tributor towards reducing the high dependencies on fossil fuels. Electrocatalyst plays a vital role in improving the performance of the low temperature fuel cells. Noble metals (Pt, Pd) supported on carbon have shown promising performance owing to their high catalytic activity for both elec-troreduction and electrooxidation and have good stability. Catalyst preparation by electrodeposition is considered to be simple in terms of operation and scalability with relatively low cost to obtain high purity metal deposits. This review emphasises the role of electrodeposition as a cost-effective method for synthesising fuel cell catalysts, summarising the progress in the electrodeposited Pt and Pd catalysts for direct liquid fuel cells (DLFCs). Moreover, this review also discusses the technological advances made utilising these catalysts in the past three decades, and the factors that impede the technological advancement of the electrodeposition process are presented. The challenges and the fundamental research strategies needed to achieve the commercial potential of electrodeposition as an economical, efficient methodology for synthesising fuel cells catalysts are outlined with the necessary raw materials considering current and future savings scenario.

Silver catalysts with three different metal loadings e.g. 10, 20 and 40wt% were synthesised on carbon nanotubes (Ag/CNT) support by glycerol reduction method. The catalysts were characterised by X-ray diffraction, electron microscopy and thermogravimetric analysis. The average crystalline size of Ag was found between 10 and 16nm for the metal loading from 10 to 40wt%. The catalytic activity towards oxygen reduction reaction (ORR) in alkaline solution was studied for the Ag/CNT catalysts in terms of mass activity as well as specific activity. Cyclic voltammetry and rotating disc electrode studies showed higher current density for 40wt% Ag/CNT catalyst, which maintained suitable durability in potential sweeping cycling in comparison to 10 and 20wt% Ag/CNT. The fuel cell studies of the synthesized catalysts were conducted using an anion exchange membrane, and all the three Ag/CNT catalysts showed open circuit voltage above 1V with 40wt% Ag/CNT gave the highest peak power density of 26.1mWcm-2 at room temperature, in good agreement with the kinetic data obtained from the half-cell studies.

Cobalt phthalocyanine (CoPc)-impregnated functionalized multi-walled carbon nanotubes (CNTs) were used as nonprecious electrocatalysts for oxygen reduction reaction (ORR). The electrocatalysts were thermally treated at temperatures ranging from 450 to 850 °C, and the effect of pyrolysis temperature and their relationship to the electrocatalytic activity for ORR were investigated. Thermo gravimetric analysis, X-ray diffraction, and electron microscopy were used to study the thermal stability, crystal structure, and morphology of these catalysts. Cyclic voltammetry and rotating disk electrode results showed that CoPc/CNTs pyrolyzed at a temperature of 550 °C had the highest electrocatalytic activity for ORR, and the catalytic activity decreased with further increase in pyrolysis temperature. X-ray photoelectron spectroscopy showed decrease in functional groups at a temperature higher than 550 °C, correlating with the decreased catalytic activity. The result suggests that oxygen functional groups introduced by acid oxidation for anchoring the CoPc on CNT plays amajor role in determining the electrocatalytic activity. © Springer Science+Business Media B.V. 2012.