A low pressure direct gas injection system for a four stroke LPG: Diesel dual fuel engine

Internal combustion engines running on gaseous fuels produce low torque because the inducted gaseous fuel displaces air and reduces the volumetric efficiency. This can be overcome by injecting the gaseous fuel directly into the cylinder after the intake of air is completed. This work is a step in developing and demonstrating a cost effective system, as such systems are not readily available for small applications. A low-pressure gas injector was mounted on the cylinder barrel of a fully instrumented dual fuel engine. Its location is such that the injector will be exposed to the cylinder gases about 65.5 degrees before bottom dead center, where the cylinder pressure and temperature will be relatively low. An electronic controller was also developed to time the injection process to occur after the intake valve closes and also to control the duration of injection (quantity). Experiments were conducted with LPG (Liquefied petroleum gas) as the primary fuel that was injected with this new system and diesel as the pilot fuel at the rated speed of 1500 rpm with different amounts of LPG at 80% and 100% load. Comparisons of performance, combustion and emissions with the conventional manifold injection of LPG were done. The system allowed greater amounts of LPG to be used without knock as compared to manifold injection. On the whole the developed system has potential for application in small dual fuel and spark ignited gas engines and can be taken up for further optimization.