Development of a centrifugal oil lubricator for long-term lubrication of spacecraft attitude control systems—experimental evaluation

The success of a spacecraft mission depends to a great extent on the performance of the moving mechanical systems. The most common mode of failure in these systems is tribological. Tribological failures occur mainly due to nonavailability of lubricant at the working zone of the bearings as a result of degradation, evaporation, and creep. The life of these moving mechanical systems could be extended if lubricant is replenished by some means. Therefore, to ensure long-term uninterrupted performance of these systems, an efficient lubricant replenishment system is essential. This article describes the development of a novel lubricant supply system that can supply lubricant for more than 30 years at a controlled rate of a few micrograms/hour. Experimental evaluation of the lubricator was carried out under different operating conditions experienced in a spacecraft. The results of the experiments are compared with the theoretical results obtained from the mathematical model and computational fluid dynamics (CFD) simulation. The lowest flow rate obtained was 3.5 μg/h from a lubricator with a flow control orifice diameter of 2.3 μm. The results of the study show that the lubricator can provide a long-term uninterrupted supply of lubricant to the moving mechanical systems for a period of more than 30 years. An outstanding and most promising feature of this lubricator is that the flow rate at various stages of the life can be theoretically predicted using the developed mathematical model and the prediction can be experimentally verified before the system is put into service. © 2011 Society of Tribologists and Lubrication Engineers.