Thermochemical production of green hydrogen using ferrous scrap materials

Thermochemical water splitting is one of the methods to produce green hydrogen. In this study, metal scrap is used to split water by thermochemical process in a packed-bed reactor. Hydrogen production conditions are optimized by varying the particle size of the metal wastes in the range of 250 μm to greater than 1000 μm and the temperatures from 900 °C to 1200 °C. The maximum yield of hydrogen obtained is ∼500 mL of H2 per gram of the scrap sample. This study demonstrates that the discarded metal wastes can be utilized as feed-materials for thermochemical production of green hydrogen. The process has good conversion efficiency and is a promising solution for both metal waste management and the production of green hydrogen. Medium size metal particles show higher hydrogen production capacity compared to both smaller (<250 μm) and larger (600–1180 μm) size particles.