Microstructure and mechanical properties of oxide dispersion strengthened 18Cr-ferritic steel consolidated by spark plasma sintering

This paper presents the results of an experimental study on evolution of the nanocrystalline microstructure in a mechanically alloyed Oxide dispersion strengthened (ODS) 18Cr ferritic steel powder during densification by spark plasma sintering (SPS) in the temperature range of 1273 K (1000 °C) to 1423 K (1150 °C). Systematic Electron Back-Scatter Diffraction analysis has been carried out to study the grain size distribution and texture as a function of consolidation temperatures. Based on the kinetics of the densification process and resultant microstructure/microtexture, a sintering temperature slightly above 1323 K (1050 °C) within a range of 50 K was found to be optimum. The 18Cr-ferritic steel powder consolidated at 1323 K (1050 °C) was also studied to understand the role of dispersoids on microstructure. The dispersoids exerted a profound influence on the strength as well as toughness of the steel by restricting the grain growth at high temperatures. Further, a signature of (1 1 0) grain cluster is observed during consolidation and its preferential growth with increase in sintering temperature is noticed which lead to the alignment of the (1 1 0) plane in the direction of applied pressure. The minimum creep rate of the consolidated steel under a load of 300 MPa was found to be 5E-7 h−1 and 1E-4 h−1 at 873 and 973 K (600 and 700 °C) respectively. The apparent activation energy for creep deformation was estimated as ~ 402 kJ/mol, which is typical of lattice diffusion assisted general climb mechanism of dislocations over the barriers such as present dispersoids.