Piezoresistive behaviour of graphene nanoplatelet (Gnp)/pmma spray coated sensors on a polymer matrix composite beam

Graphene nanoplatelet (GNP)/poly(methyl methacrylate) (PMMA) nanocomposite solution was spray coated on a glass fibre reinforced polymer composite (GFRP) beam with different initial electrical resistance (R0). Scotch tape erosion method was used to tailor the R0 of the sensors. Beams and the sensors were characterized by computed tomography (CT) and scanning electron microscopy (SEM) respectively. The piezoresistive behaviour of these sensors was evaluated in monotonic, step and cyclic loading conditions. These spray coated sensors offered good sensitivity (38.5 times) as compared to a strain gauge. A gauge factor (GF) of 55±0.5, 70±2, and 77±1 was obtained for R0 of 1, 7 and 21 kΩ GNP layers, respectively. Sensors showed good response and stability under the step and cyclic loading conditions. The ease in the process of application coupled with good sensitivity demonstrates that the GNP/PMMA spray coated sensor can be a potential candidate for the futuristic multi-functional materials for structural health monitoring.